Facility

Our primary production facility is based in Smithstown Industrial Estate, 5 minutes from Shannon International Airport. We have recently added a 14,000 square foot extension to further expand of our manufacturing floor space. We now have over 30,000 square feet packed with cutting edge machinery offering our customers the latest manufacturing methods available.

Equipment

LASER CUTTING

AMADA FLC3015AJ

5 AXIS MACHINING CENTRES

2 x RODERS RXP 600 DSH 5
1 X MIKRON HSM600U PROMOD
1 X MIKRON HSM200U LP
6 X MIKRON HSM400U

3 AXIS MACHINING CENTRES

2 X RODERS HIGH SPEED MILL 42,000 R.P.M.
1 X MAKINO V33 MACHINE
1 X DMC1035V ECOLINE
2 X DMG 70V HI-DYN
1 X MAHO C.N.C. MILLING MACHINES 600 SERIES
1 X DECKEL MANUAL MILLING MACHINES

TURNING

2 X MORISEIKI NTX2000 MILL/TURN
1 X MORISEIKI NLX1500 MILL/TURN
3 X MORISEIKI NLX2500 MILL/TURN
1 X MORISEIKI NTX1000HSC MILL/TURN
1 X CITIZEN CINCOM L20E-IX SLIDING HEAD LATHE
24 X CITIZEN CINCOM L12 MULTI-AXIS LATHE
1 X HARDINGE GS150 LATHE
1 X HARDINGE TALENT 6/45 LATHE
1 X PROTURN 425 LATHE
1 X HARDINGE MANUAL LATHE

SURFACE GRINDING

6 X JUNG J630D CNC GRINDER
1 X JONES & SHIPMAN DOMINATOR 624
1 X OKOMOTO 450 DXA
2 X JONES & SHIPMAN C.N.C. S/GRINDERS
2 X JONES & SHIPMAN MANUAL GRINDERS
1 X JUNG JF520 GRINDING MACHINE
1 X JUNG VARIO CNC GRINDER

OD/ID GRINDING

1 X STUDER S21 OD/ID CNC GRINDER
1 X STUDER S31 OD/ID CNC GRINDER
1 X AGATHON CENTRELESS GRINDER MODEL 350SL
1 X AGATHON CENTRELESS GRINDER 150 – SL2
1 X JONES & SHIPMAN SURFACE GRINDERS WITH DEDTRUS

JIG GRINDING

1 X MOORE JIG GRINDER MODEL 2C
1 X MOORE JIG GRINDER MODEL G18 CNC SERIES 1000

SPARK EDM

1 X AGIE AGIETRON HYPERSPARK CNC EDM
1 X AGIE AGIETRON INNOVATION
1 X EROWA MULTI ROBOT LOADING FOR SPARK EDM

WIRE EDM

2 x CHARMILLES 4020 SI WIRE EDM
1 x MAKINO U3 H.E.A.T. WIRE EDM
1 x CHARMILLES 2020 MICROFIN WIRE EDM
1 x CHARMILLES 2020 ROBOFIL 2020SI WIRE EDM
1 x CHARMILLES 2020 ROBOFIL 2020 WIRE EDM
1 x CHARMILLES WIRE EDM 240CC
1 x CHARMILLES 2030 ROBOFIL WIRE EDMS
PRE-SETTING AND PALLET SYSTEM FOR EDM, SUPPLIED BY EROWA

LASER MARKER EQUIPMENT

1 X HK LASER MARKING SYSTEM
1 X ROFIN EASYMARK

LASER WELDING EQUIPMENT

1 X ROFIN STARWELD SELECT

MOULD TESTING EQUIPMENT

1 X DEMAG ET 150 500/320 INJECTION MOULDING MACHINE
1 X ARBURG ALLROUNDER 270C INJECTION MOULDING MACHINE
1 X MPI WAX INJECTION MOULD MACHINE

INSPECTION EQUIPMENT

8 X OGP SMARTSCOPE FLASH 200
1 X ZEISS UMM850 C.M.M
1 X ZEISS ECLIPSE C.M.M
1 X ZEISS PRISMO S-ACC 7/5 C.M.M
1 X ZEISS PRISMO S-HTG C.M.M
2 X SIP 422M C.M.M
1 X AUTOMATIC OPTICAL INSPECTION SYSTEM

SURFACE FINISH EQUIPMENT

1 X PDJ VIBRO EVP-A-350 VIBRATORY BOWL FINISHING MACHINE
1 X ROSLER SURFACE FINISHING MACHINE
2 X GUYSON BEAD BLASTERS
2 X VACU-BLAST BEAD BLASTER
1 X SONNEN MBB1660 HORIZONTAL HONING MACHINE
1 X EXTRUDE HONE MACHINE
1 X MEG VAPOR POLISHER

PASSIVATION AND CLEANING

1 X ESMA E992 ULTRASONIC CLEANING AND PASSIVATION SYSTEM

HEAT TREATMENT

1 X CARBOLITE GTC12/65 HIGH TEMP FURNACE
1 X CARBOLITE HT6/220 HIGH TEMP OVEN

TOOL CONTROL SYSTEM

1 X AUTOCRIB INVENTORY MGMT
2 X MATRIX TOOL MGMT
1 X ZOLLER VENTURION 450 TOOLING PRESETTER

DRILL EDM

1 X HIGH SPEED EDM DRILL .3 TO 3MM Ø
1 X CHARMILLES EDM DRILL 20

CAD CAM SOFTWARE

UNIGRAPHICS, CADKEY, MASTERCAM, PRO ENGINEER, SOLIDWORKS, POWERMILL, OPEN MIND – HYPERMILL

  • Injection moulders